Sheet Metal Flattening Machine Flattens The Material To Ensure That The Metal Sheet Maintains Dimensional Accuracy In Subsequent Processing And Reduces Waste.
Description:
A sheet metal flattening machine is a specialized device designed to straighten and flatten metal sheets, ensuring they meet precise specifications for further processing. These machines utilize a series of rollers that apply controlled pressure to the metal, effectively removing any warps or bends. They are essential in various industries, including automotive, aerospace, and construction, where flat metal sheets are crucial for quality and performance.
Key features of sheet metal flattening machines include:
· Versatility: Capable of handling various thicknesses, typically from 0.15 mm to 16 mm, depending on the model.
· Precision: They provide high leveling accuracy, which is vital for subsequent manufacturing processes.
· Customization: Many machines can be tailored to specific production needs, including different widths and roller configurations.
· Durability: Built with high-quality components to ensure longevity and reliability in demanding environments.
Overall, sheet metal flattening machines play a critical role in enhancing the quality of metal products by ensuring they are flat and ready for further fabrication processes.
Specifications:
Plate thickness (mm) | Plate width (mm) | Working roll diameter (mm) | Working roll pitch (mm) | Number of leveling rollers (ton) | Leveling speed (m/min) |
0.15-1.5 | 1600 | 50 | 55 | 19 | 0－20 |
0.5-3 | 1600 | 75 | 80 | 15 | 0－20 |
1-6 | 2000 | 95 | 100 | 13 | 0-15 |
2-8 | 2000 | 130 | 140 | 13 | 0-15 |
3-12 | 2500 | 150 | 160 | 11 | 0-10 |
4-16 | 2500 | 180 | 200 | 11 | 0-10 |
Notices:
The sheet metal flattening machine is an advanced model specifically designed for high-strength plates, composite plates, explosion plates, and cladded plates, offering significant advantages. This machine consists of multiple single-beam units. Each upper roller is mounted on an independent single beam, and each beam has its own drive system. The upper rollers can be adjusted independently or simultaneously in the vertical direction. Each roller position is equipped with a dedicated displacement measurement device for monitoring.
The roller gap setting can be easily read and adjusted via an operating screen. This model provides high straightening accuracy, facilitates easy feeding, minimizes damage to the plates, and boasts high production efficiency. It has been widely used in the processing of severely warped sheets, with the straightened materials exhibiting more stable properties.
Applications:
The sheet metal flattening machine has clear advantages and is highly favored in the market.
High Precision and Efficiency
This machine utilizes single-beam adjustment technology and offers more pressing methods than conventional flattening machines. In addition to the capability for overall inclined adjustments that allow the roller system to apply pressure both parallel and tilted, it can also accommodate a V-shaped roller arrangement, enabling bidirectional feeding. The widened inlet resolves the feeding difficulties typically encountered with conventional inclined adjustment machines, reducing auxiliary loading time and enhancing both operational safety and efficiency.
Furthermore, it effectively addresses the issue of the inability to adjust the middle roller in standard flattening machines. By increasing the pressing force on each upper roller, especially the middle one, the machine fully utilizes the principle of over-correction, resulting in more thorough deformation and higher straightening accuracy.
High Stability of Straightened Plates
With the use of independent upper roller adjustment technology and varying roller spacing, the proportion of plastic deformation during bending is significantly higher, while the blind spots in the plate straightening process are noticeably reduced. This results in a smoother straightening process, a substantial decrease in internal residual stress, and improved stability for subsequent use of the plates.
Low Energy Consumption
The machine features variable roller correction capabilities, allowing it to use different numbers of working rollers based on the thickness of the plates. This helps to lower energy consumption and extend the machine's lifespan.
High Degree of Automation
The CNC system meets international advanced standards. By inputting parameters such as plate thickness, width, and strength, the system automatically calculates the required pressing force (or directly retrieves data from a flattening expert database), adjusting the straightening parameters conveniently and quickly, thereby significantly enhancing production efficiency.
Production Information System
An optional production information system can be integrated to monitor and collect energy usage data, providing real-time monitoring of machine operations, including operational time, power consumption, voltage, and energy usage. This information aids in equipment management and maintenance.
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PLC Sheet Metal Plate Flattening Machine 1.5tons 50Hz Frequency 150mm Roller Diameter Images
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